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Chuck Roast Burnt Ends Recipe


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3.9 from 3 reviews

  • Author: Sara
  • Total Time: 4 hours 35 minutes
  • Yield: 8 servings

Description

Deliciously smoky and tender Chuck Roast Burnt Ends made by slow-smoking cubed chuck roast with a flavorful dry rub, then braising in butter, honey, and barbecue sauce. Perfect for BBQ lovers craving rich, melt-in-your-mouth burnt ends with a sweet and tangy glaze.


Ingredients

Meat

  • 3 to 4 pounds chuck roast, cut into 1.5-inch cubes

Rub

  • 3 tablespoons kosher salt
  • 2 tablespoons garlic powder
  • 2 tablespoons black pepper
  • 1 tablespoon smoked paprika
  • 1 teaspoon chili powder

Sauce and Glaze

  • 5 tablespoons unsalted butter, cut into small cubes
  • ¼ cup honey
  • ½ to ¾ cup barbecue sauce (your favorite or homemade)


Instructions

  1. Prepare the Grill: Light a full chimney of charcoal. Once the coals are ashed over, push them to one side to create a hot zone. Leave the other side empty for indirect heat (cool zone). Close the grill lid and adjust vents to maintain a temperature between 225-250°F. For gas grill users, turn on one side of burners to medium heat and leave the other side off. Preheat the grill to 225-250°F.
  2. Set Up Moisture Pan: Place an aluminum pan filled with water on the grill to help maintain moisture and stabilize temperature throughout the long cooking process, preventing the meat from drying out.
  3. Cube and Season Meat: Cut the chuck roast into uniform 1.5-inch cubes to ensure even cooking. Generously sprinkle the dry rub mixture (kosher salt, garlic powder, black pepper, smoked paprika, chili powder) all over each cube, ensuring full coverage.
  4. Smoke the Meat: Arrange the seasoned cubes on the cool side of the grill using a cookie rack placed on the grill grates to prevent them from falling through. Close the lid and smoke at 225-250°F for about 2 hours until the meat develops a dark smoky crust and reaches an internal temperature of 160–170°F.
  5. Braise the Burnt Ends: Transfer the smoked meat cubes into an aluminum foil pan. Add the cubed unsalted butter, honey, and ½ cup (or more) of barbecue sauce. Cover the pan tightly with aluminum foil and place it back on the cool side of the grill. Continue cooking for another 1.5 to 2 hours until the meat is probe-tender and internal temperature reaches 200–205°F.
  6. Rest the Meat: Remove the pan from the grill and keep it covered to rest for 20 to 30 minutes. This resting phase helps juices redistribute and keeps the meat tender.
  7. Glaze and Serve: Uncover the pan, gently stir the burnt ends with their juices. For an extra glossy glaze, brush on additional barbecue sauce and return the pan uncovered to the grill for 5 to 10 minutes. Serve hot directly from the pan, paired wonderfully with coleslaw, mac and cheese, or inside sandwiches.

Notes

  • Using a cookie rack while smoking the cubes helps prevent the meat from falling into the grill.
  • Maintaining a steady low temperature (225-250°F) is key for tender, flavorful burnt ends.
  • Adjust the amount of barbecue sauce during braising and glazing to your taste preference.
  • Resting the meat after cooking ensures juicier, more tender results.
  • This recipe works on both charcoal and gas grills as long as indirect smoking is possible.
  • Leftovers can be refrigerated and reheated gently for up to 3 days.
  • Prep Time: 20 minutes
  • Cook Time: 4 hours 15 minutes
  • Category: Main Course
  • Method: Grilling
  • Cuisine: American