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Pasta Fagioli al Forno Recipe


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4.3 from 7 reviews

  • Author: Sara
  • Total Time: 55 minutes
  • Yield: 6 servings

Description

Pasta Fagioli al Forno is a comforting baked Italian pasta dish combining penne pasta, flavorful Italian sausage, a rich tomato and cannellini bean sauce, and a creamy cheese sauce, all topped with melted mozzarella cheese for a golden finish. Perfectly seasoned with aromatic herbs and baked to bubbly perfection, this hearty casserole makes a satisfying meal ideal for family dinners.


Ingredients

Pasta and Meat Sauce

  • 1 pound penne
  • 1 pound bulk Italian sausage
  • 1 tablespoon olive oil
  • 1 cup onion, diced
  • 1 tablespoon minced garlic
  • 1 medium carrot, finely chopped
  • 2 ribs celery, finely chopped
  • 1 can (28 ounces) whole plum tomatoes
  • 2 tablespoons tomato paste
  • 1/2 teaspoon salt
  • 1 teaspoon dried oregano
  • 1 teaspoon rosemary
  • 1/2 teaspoon dried basil
  • 1/2 teaspoon thyme
  • 1/2 teaspoon ground black pepper
  • 1 can (15 ounces) cannellini beans, drained and rinsed
  • 1/2 cup dry white wine

Cheese Sauce

  • 2 tablespoons butter
  • 2 tablespoons flour
  • 2 cups milk
  • 1/4 teaspoon freshly grated nutmeg
  • 1 cup Romano or Parmesan cheese, grated
  • 1 cup provolone cheese or fontina, shredded

Topping

  • 1/2 cup mozzarella cheese


Instructions

  1. Preheat Oven and Prepare Pan: Preheat your oven to 400°F (200°C) and spray a 2-quart saucepan or a 9×13 inch baking pan with nonstick cooking spray to prevent sticking.
  2. Cook Pasta: Cook the penne pasta according to the package instructions until al dente. Drain and rinse with cool water to stop the cooking process and set aside.
  3. Cook Sausage: In a large sauté pan over medium heat, cook the bulk Italian sausage until no longer pink, breaking it up as it cooks. Remove from heat and transfer to a bowl nearby.
  4. Sauté Vegetables: Heat olive oil in the same pan and add diced onion, minced garlic, chopped carrot, and celery. Sauté over medium-low heat for about 20 minutes, stirring occasionally until the carrots soften and the vegetables are fragrant.
  5. Add Tomato and Herbs: Stir in the whole plum tomatoes, tomato paste, salt, oregano, rosemary, basil, thyme, and black pepper. Allow the mixture to simmer gently for 10 minutes to blend flavors.
  6. Add Beans and Wine: Stir in the rinsed cannellini beans and dry white wine, then simmer for an additional 5 minutes to reduce slightly.
  7. Make Cheese Sauce Roux: In a small saucepan, melt the butter over medium heat. Whisk in the flour and cook for about a minute to form a roux, ensuring it does not brown.
  8. Whisk in Milk: Gradually whisk in the milk, continuing to cook and stir until the sauce thickens and coats the back of a spoon.
  9. Add Cheese and Nutmeg: Remove the sauce from heat and stir in freshly grated nutmeg, Romano or Parmesan cheese, and provolone or fontina cheese until fully melted and smooth.
  10. Combine Pasta and Meat Sauce: Add the cooked penne noodles to the meat sauce in the large pan, stirring until well combined.
  11. Mix in Cheese Sauce: Pour the cheese sauce over the noodle and meat mixture and stir gently until everything is evenly combined.
  12. Assemble in Pan: Transfer the combined pasta mixture into the prepared baking pan and sprinkle the mozzarella cheese evenly over the top.
  13. Bake: Place the pan in the preheated oven and bake for 5 minutes, or until the mozzarella is melted and lightly browned to your liking.
  14. Rest: Remove from the oven and let the dish rest for 5 minutes to set before serving.
  15. Serve: Serve the Pasta Fagioli al Forno hot, ideally accompanied by a side salad and garlic toast for a complete meal.

Notes

  • For best flavor, use freshly grated cheeses rather than pre-shredded varieties.
  • You can substitute penne with other short pasta shapes like rigatoni or ziti.
  • Dry white wine adds depth, but you can replace it with chicken broth if preferred.
  • Ensure not to overcook the pasta during boiling since it will cook further in the oven.
  • Leftovers can be refrigerated for up to 3 days and reheated in the oven or microwave.
  • Prep Time: 20 minutes
  • Cook Time: 35 minutes
  • Category: Pasta Casserole
  • Method: Baking
  • Cuisine: Italian